Precision Fiber Metalization Technology

The MIDAS Metalization System is the industry-leading solution for producing single or multi-layer symmetrical metal coatings on optical fibers. Whether applied to ends, mid-spans, or windows, these coatings ensure optimal performance in hermetically sealed opto-electric packages. The system also supports radially symmetrical material stacks on cylindrical rod or tube components, ensuring unmatched versatility.

Engineered with a compact cleanroom footprint, the MIDAS system integrates an advanced load-lock design and low-energy plasma pre-cleaning. This process guarantees superior adhesion by removing residual hydrocarbon and water vapor contamination before coating.

At the heart of the MIDAS system is an innovative coating chamber, featuring a sophisticated array of sputter cathodes that ensure the uniform distribution of metal and multi-layer coatings.


Precision Fiber Metalization Technology

The MIDAS Metalization System is the industry-leading solution for producing single or multi-layer symmetrical metal coatings on optical fibers. Whether applied to ends, mid-spans, or windows, these coatings ensure optimal performance in hermetically sealed opto-electric packages. The system also supports radially symmetrical material stacks on cylindrical rod or tube components, ensuring unmatched versatility.

Engineered with a compact cleanroom footprint, the MIDAS system integrates an advanced load-lock design and low-energy plasma pre-cleaning. This process guarantees superior adhesion by removing residual hydrocarbon and water vapor contamination before coating.

At the heart of the MIDAS system is an innovative coating chamber, featuring a sophisticated array of sputter cathodes that ensure the uniform distribution of metal and multi-layer coatings.

Applications

The MIDAS Metalization System supports diverse applications, including:

Coating optical fibers of any geometry

Single and ribbon fiber coating

Coating mid-span windows, connectorized or jacketed components

Fiber termini, fanouts, breakouts, and patch cords

DTS, FBGs, optical isolators, and filters

Waveguides, image conduits, and light guides

Radial coatings for rod and tube exteriors


Specifications

Coating Capabilities:

  • Metal film stack includes Titanium-Platinum-Gold and Titanium-Copper-Nickel
  • Film uniformity of +/- 10%
  • Bellcore pull test adhesion of up to 1kg

Performance Metrics:

  • One-button operation for fully automated load-lock process
  • 45-minute cycle time from pump to vent
  • High throughput, processing up to 60 fibers per run

Advantages of the MIDAS System

Unrivaled Precision and Efficiency

  • Achieves ultra-low porosity metal or dielectric coatings
  • Superior material purity with 99.99% pure metals used (no phosphorus or sulfur electroplating involved)
  • Uniform coating ensures accurate fiber alignment, with thickness controlled to nanometer precision

Versatility and Compatibility

  • Operates at low temperatures, accommodating all fiber jacket types, including acrylate, silicone, polyimide, carbon, and sensitive components
  • Easily reconfigurable to adapt to process changes and integrate new materials

Operational Excellence

  • Fully automated process control with simple one-button operation after load-lock
  • Load-lock design vents outgas vapors away from cores during processing, maintaining integrity and performance
  • Minimal precious metal consumption (micrograms per component after reclaim), ensuring cost efficiency

Proven Reliability

  • High pull strength on finished parts
  • Unparalleled throughput with nominal 45-minute cycle time for high-volume operations
  • Low maintenance, with 3 years of use before requiring first service

Additional Benefits

The MIDAS system is designed to meet and exceed the highest industry standards, including Bellcore/Telcordia and MIL-STD-883. From unmatched precision to cost-effective operations, it delivers everything enterprises demand for modern fiber metalization.

Unlock the Future of Fiber Coating

Experience the ultimate in fiber metalization technology. Request a quote today and see how the MIDAS Metalization System can elevate your operations.

Request a Quote Today
Thin Film Production Powerhouse

Explore Our Latest Services for Thin Film Fiber Optic Coatings

  • Coating optical fibers of any geometry
  • Single & Ribbon fiber coating
  • Coating midspan window, connectorized or jacketed components
  • Waveguides, image conduits and light guides
  • Rod & Tube exteriors

At Intlvac Thin Film, we specialize in precision fiber optic metallization and fiber end-face thin film coatings that set industry benchmarks. Designed with cutting-edge expertise and unparalleled quality control, our solutions are crafted to meet the exacting demands of industries like telecommunications, data centers, aerospace, defense vessels, subsea equipment, robotics, and more.

Download our latest brochure to read more about Intlvac's advanced fiber optic coatings.

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